Return to proper setting. If measured resistance values of sensors convert to temperatures separated by more than 10°F replace the sensor. When I connected the igniter rod, the flame signal went to zero, then I disconnected the multimeter and the reading will stay at 0 and the boiler will start fine. People often write us to ask questions about their boilers and other products, so today we will take a more in-depth look at this company in our Weil-McLain boiler review.Those who have read our articles before know that we are a U.S. Veteran-Owned heating and … Manual reset is required if the temperature rises above 225°F. Optional Information: Brand: Weil Mclain Type of HVAC: Heater & Furnace Already Tried: I've determined that pilot is lighting fine, but igniter is not turning off and main burners are not activating. Replace if necessary. on boiler.. Occurs wtien dual temperature sensors values have spread by more that IO°F if the burner is on. ... Return/Supply Sensor Kit for Ultra Gas Boilers (Size 310) 383-500-300 Return/Supply Sensor Kit for Ultra Gas Boilers (Size 310) SKU: 383-500-300. Should measure 1000 Ohms (+/- 50 Ohms), Check for flue pipe and intake pipe restrictions or blockage, Check venturi gaskets and proper propane orifice bushing, Check condensate trap for blockage allowing condensate to accumulate inside heat exchanger. It offers a wide range of boilers. Replace if necessary. Occurs when flame is detected when there should be no flame. See message displayed TEMPERATURE SENSOR and follow procedure for loose connections. ... WM97+ — Boiler Manual fired water boiler Boiler location Installations must comply with: • Locate or protect the boiler so it cannot be damaged by a moving vehicle. … Heat anticipator in thermostat adjusted incorrectly. Flu Temperature Sensor for Ultra Gas Boilers 383-500-055 Flu Temperature Sensor for Ultra Gas Boilers. Turn up thermostat or aquastat. The boiler was occasionally making an electrical clicking noise without lighting. Last digits show 2 or 3-digit number (boiler outlet water temperature). Check wire harness connections between gas valve and control module. Spill Switch w/ Man. If problem persists after checking items above replace control module. Display first digit shows 0 and last digits show 2 or 3-digit number (boiler outlet water temperature). If yes, then boiler should be off â there is no call for heat. Occurs when the communication is lost from the control module to the display. Now the company is a leading developer and manufacturer of heating systems. Weil-mclain high efficiency gas boiler for water or steam owner's manual (4 pages). gas-fired water boilers (144 pages), Gas–fired boiler flame guardian wmbc-1a rm7895c controller electronic pilot system (11 pages), Aquabalance
Refer to the control module Setup section to configure these properly for the system. For LGB™ 13-23, the pilot on the second base continues to burn during the boiler “on” cycle. Turn power off to boiler. Water boiler — Series 3 GV Boiler manual • Installation • Start-Up • Maintenance Parts This manual must only be used by a qualified heating installer/ service technician . Check service switch and/or circuit breaker to boiler turned is on. Repair/replace if necessary. Have qualified service technician delimit or replace coil. Reset using manual reset screen on display. Boiler Weil-McLain. Check for continuity on the wire harness from the display to the control module. Yes, I do have a system which using a combined igniter. Verify proper flow direction of the boiler circulator. If the boiler water temperature is NOT above parameter 4, the control may have lost flame signal. Follow procedure for above for SHORT and OPEN sensor conditions to properly diagnose sensor. Locate thermostat on inner wall away from heat sources or cool drafts. Then turn power on to boiler. Is there an external safety device connected? Automatically resets when sensors are within 10°F. Adjust heat anticipator to match current draw. View and Download Weil-McLain SlimFit manual online. The company sees its mission in the design and manufacture of comfortable equipment and maintaining a leading position in the market. Domestic water from tankless heater is hot then suddenly turns cold. In addition inspect heat exchanger combustion chamber and flue ways for abnormal wear or buildup. Failure to comply could result in severe personal injury, death or substantial property damage. Boiler went through 5 ignition attempts and never detected flame. View and Download Weil-McLain ULTRA ULTRA-105 service manual online. Occurs when supply water temperature in heat exchanger rises faster than 2°F per second during the first two minutes the burner is on. Have qualified service technician repair leaks to eliminate need for constant makeup water. It has a 6 minute retry and would keep trying to light unsuccessfully. Burner may be operating too hot due to incorrect combustion. 95% … Check for flame at burner via flame current with burner off. Weil-McLain tankless heaters are rated at 200 °F boiler water temperature. Is 120 vac present at terminals 1 and 2 of line voltage terminal strip? Verify correct boiler model is selected in control and high altitude is selected for installations 5500ft above sea level. Automatically resets after 1 hour or can be reset by performing manual reset on boiler. SlimFit boiler pdf manual download. Check wire harness for loose connections and pin engagement at sensor connection, chassis mount connection through control housing, and the control module. Makeup water can cause mineral deposits which, in turn, can cause boiler section failure. Kit available through Weil-McLain distributor. CGa Series 2 Gas-Fired Water Boiler — Boiler Manual a supply to The factory- installed circulator wiring harness .. See Wiring diagram to connect wires. Commercial Condensing Gas-fired water boilers. Rapid cycling â boiler turns on and off frequently, Thermostat installed where drafts or heat affect reading. The company sees its mission in the design and manufacture of comfortable equipment and maintaining a leading position in the market. Occurs when manual or automatic esetl imitop ens. Occurs when a return water temperature rs greater than the corresponding supply temperature by 10°F or more. Boiler water temperature may have exceeded limit â the boiler will restart after the water temperature has dropped below limit setting (parameter 4) minus the differential. I have Weil-McLain Series 9 Boiler, the pump turns on when the thermosat sends signal but it does not ignight. Automatically resets when communication is re- established. Fouled, worn, bent, or faulty igniter. Our photo (left) shows how you may spot the copper tubing of the thermocouple extending between its sensor at the pilot flame of a gas burning furnace and its connection to the gas control valve. Weil-McLain ULTRA ULTRA-105 is a gas-fired water boiler with a summer/winter switch feature. Below you will find boiler Mclain-Weil, troubleshooting system in the form of a table. condensing boilers-combi and heating only models (132 pages), Series 3 oil-fired water boilers (12 pages), Gold series oil-fired water boilers (44 pages), Oil-fired natural draft water boiler (32 pages), Weil-mclain oil-fired boiler manual (23 pages), Weil-mclain oil-fired boiler instruction manual (12 pages), Manual will be automatically added to "My Manuals", Commonwealth of Massachusetts Installations, DIRECT VENT - Sidewall with W-M Vent/Air Plate, DIRECT VENT - Sidewall with Separate Pipes, DIRECT VENT - Vertical with Separate Pipes, Concentric Termination, Typical (Sidewall or Vertical), Vent and Air Piping and Boiler Connections, Weil-McLain WM97+ User's Information Manual, Boiler Weil-McLain WM97+ Brochure & Specs, Boiler Weil-McLain FLAME GUARDIAN WMBC-1A Control Supplement, Boiler Weil-McLain Aqua Balance WMB-155 Manual, Boiler Weil-McLain WTGO Installation And Start-Up Manual, Boiler Weil-McLain WGO Maintenance & Service Manual, Boiler Weil-McLain AFG Instruction Manual, Page 18: Commonwealth Of Massachusetts Installations, Page 21: Direct Vent - Sidewall With W-M Vent/Air Plate, Page 23: Direct Vent - Sidewall With Separate Pipes, Page 25: Direct Vent - Sidewall Concentric, Page 27: Direct Vent - Vertical With Separate Pipes, Page 29: Direct Vent - Vertical Concentric, Page 31: Concentric Termination, Typical (Sidewall Or Vertical), Page 32: Vent And Air Piping And Boiler Connections, Page 36: Verify The Application Will Work, Page 50: Express Setup - Using Default Settings, Page 67: Maintenance, Date And Time Menus, Page 75: Annual Startup And General Maintenance, Page 106: Installation And Service Certificate, Page 107: Wm97+ Gas Boiler Data Collection Sheet. The Weil-McLain Evergreen Gas Boiler is a workhorse of the Weil-McLain catalog. Metal flakes found in vent outlet or vent starter tee â flue way corrosion. If blower does not rotate during ignition sequence check for 120V power at blower connection. Ensure a jumper is installed across the AUTO LIMIT terminals if not using a automatic reset external limit. Also for: Gold cgi-25, Gold cgi-3, Gold cgi-4, Gold cgi-5, Gold cgi-6, Gold cgi-7, Gold cgi-8. Remove the top right electrical cover and inspect the connector. Flame signal (DC volts from low voltage terminal strip terminal 9 to ground) should be at least 4 VDC. Have qualified service technician check for leaks in boiler or piping at once. This circulator must be installed to push water through the boiler's return pipe. Heat anticipator in thermo- stat adjusted incorrectly. If low water condition does not exist, check Diagnostics - Inputs screen to view status of Low Water Cutoff. ( pages). Check combustion settings on high and low fire and adjust per setup instructions if necessary. Blower running on high, and F1 fuse blown? No Heat At All A burned-out thermocouple is the top cause of a Weil McLain boiler not responding to the thermostat’s call for heat. If problem persists, replace control module. Manual reset of control module if contacts are open longer than 5 seconds. Also for: Slimfit sf1000l, Slimfit sf1500l, Slimfit sf2000l, Slimfit sf1000r, Slimfit sf1500r, Slimfit sf2000r. Have qualified service technician de-lime boiler, repair leaks at once to avoid constant use of makeup water and check pH (between 7.0 and 8.5). 3. If blower stops running and display works properly, replace defective circulator(s) and retry. ⢠Determine cause of fuse failure on 24-volt system. Originally, it was a small plumbing and heating house. The gas valve and Flame sensor have were replaced … read more Inspect 12-amp fuse. Then the igniter glows for about 20 seconds. Follow procedure for above for SHORT and OPEN sensor conditions to properly diagnose sensor. Occurs wtien a temperature sensor has electrically shorted (SHORT) or has become disconnected (OPEN). Brand: Weil-McLain … 181 Weil-McLain Boiler Manuals and User Guides (418 Models) were found in All-Guides Database. Worn or badly fouled igniters should be replaced with the proper repair part. Main Flame Sensor for White Rodgers 50E47-871 for HE & VHE Boilers 511-330-192 Main Flame Sensor for White Rodgers 50E47-871 for HE & VHE Boilers SKU : 511-330-192 Brand : Weil-McLain Requires manual reset if control is in lockout. Occurs written internal low water cutoff contacts open, Automatic reset occurs if contacts are open at least one second, but less than 5 seconds. If desired, you may disable the space heating circulator during the warmer time of the year. If boiler still does not fire, replace the control module. GOLD CGI 2 SERIES boiler pdf manual download. Automatically resets after 30 second delay or using manual reset on display. This boiler has had problems with the burners lighting properly for the last 12 years when it was installed. Replace the FI fuse. Thank you for your reply. Gas-fired water boiler multiple-boiler systems with weil-mclain easy-fit piping (16 pages) Boiler Weil-McLain CG Series 10 Service Maintenance Manual. Both their gas- and oil-fired boilers are designed to be easy to use and provide consistent heat for years to come. It must prove flame within 6 seconds or it shuts down and retrys. If the problem persists after above steps, replace the control module. Determine which sensors are suspect and measure their resistance value. Boiler temperature sensor reached High Temp Limit setting (no higher than 200°F), Reset using manual reset screen on display. Last two digits show code number. Boiler Weil-McLain FLAME GUARDIAN WMBC-1A Control Supplement. Automatically resets when condition no longer exists. Does display intermittently show 0 for outlet water temperature? Check resistance between control and gas valve. Inspect flame and conduct combustion test. ULTRA ULTRA-105 boiler pdf manual download. Click on any Weil-McLain logo to go to the Contents page. 1. Check 3-amp low voltage fuse on control module shown. If boiler is used to supply domestic hot water, limit control should be set to supply adequate hot water. 28 Flame inspection window Check ignition cable resistance. Now the company is a leading developer and manufacturer of heating systems. Gas-Fired Water Boilers GOLD CGi Series 2. [Click to enlarge] If flame continues after shutdown replace gas valve and venture. This category consists of boiler parts manufactured by Weil McLain for Weil McLain's Ultra Gas boiler model. Have qualified service technician increase limit setting to decrease cycling. Display flashes 9, then b. Hi I'm reading an old article about a flame sensor problem in a weil mcclain boiler and I think I have the same problem. If fuse blows again recheck wiring per diagram. Frequent release of water through relief valve. Automatic external limit will reset 2.5 minutes after external limit device closes. From Standby mode, press âModeâ twice and display will change to âInfoâ. Cycle power off and on using boiler power switch and check for operation. If fuse blows again recheck wiring per diagram. Do not use petroleum base stop-leak compounds. Occurs when display communications out for 30 seconds. Manual limit fault must be reset by choosing Reset Lockout on the display. Popping or percolating noise heard in boiler. Free appliance repair help, parts and troubleshooting advice for nonprofessionals. Rapid cycling â burner turns on and off frequently. If lockout reoccurs replace control module. Typically the thermocouple sensor is mounted right in the flame of the pilot light on gas fired heating equipment. Adjust differential on tankless control to lower setting. Oxygen corrosion due to leaks in boiler and piping. Maximum setting 220° F. Have qualified service technician repair leaks at once to avoid constant use of makeup water. Check for loose connections and proper pin alignment/ engagement on the control module's plug P9 and the back of the display circuit board. Is room thermostat or DHW aquastat calling for heat? Have qualified service technician check expansion tank operation. Have qualified service technician check operation of mixing system. Check wire harness for loose connections and pin engagement at blower connections, chassis mount connection through control housing, and control module. Also check for loose wiring connections. Have qualified service technician adjust mixing valve setting. ⢠Disconnect thermostat wires at boiler. I have been using it exclusively for 2.5 years for DHW paired with a Weil-McLain Aqua Plus Indirect Water Heater. Check for a loose connection at the index plug on the control and connection on the back of the display. Replace fuse with proper part. The circulator pump starts and runs fine. Force boiler into hi-fire. Provide outside air for combustion. This category contains a variety of boiler parts manufactured and/or carried by Weil McLain, matching your specific model boilers. The front door is sealed to the boiler assembly around its entire perimeter. Boiler stop-leak compound has been added to boiler wa- ter and is insulating outside of coil. Check all valves to and from boiler. Replace transformer if it is is receiving 120Vac, but not outputting 24Vac. Are room thermostat and DHW aquastat satisfied? Condensation of combustion gases in boiler sections. Nothing is shown in display screen and no other boiler components are operating. When the boiler receives a call for heat, the inducer starts and proves the pressure switch. I have a Weil-McLain ECO 70 boiler. The manufacturer of products Weil-Mclain is a subdivision of the Marley-Wylain Company, which is a leader in North America due to the production of heating systems since the 1881. Replace if necessary. Remove sources of hydrocarbons in or near boiler area. Is the WM97+'s ON/OFF POWER SWITCH located on top of the boiler, Check for 120 volts at the line voltage terminal block located inside the top left electrical compartment. It seemed like if I sanded the flame sensor the system would work for a week or so. Incorrect mixing valve setting for tankless heater. Nothing is shown on display screen, but boiler is operating. Fouled igniters can be cleaned for additional use with fine grit sand paper or steel wool. The main pilot is then de-energized and the main flame sensor proves the main burner operation at low fire. Check for low water condition in system. Set limit according to system needs. Adjust thermostat per manufacturer's instructions. If not, check external line switch and fuse or breaker. Hi, my weil mclain natural gas boiler is doing the following when thrmostat calls for heat: it starts normally, electric ignition, runs for 2-3 seconds at most, shuts off, then reignites, runs 2-3 seconds, shuts off again and keeps repeating the process over and over. Modulating Condensing Boiler with 10:1 Turndown. a. Manual reset is necessary after 5 automatic resets have occurred during the same Priority heat demand. Failure to comply could result in severe personal injury, death or substantial property damage. Gas-fired Water boiler Series 1 & 2. It is equipped with the Ultra control module, due to which the target outlet water temperature is increased without your intrusion in case a call for heat lasts longer than 10 minutes. Check Diagnostics - Inputs screen with boiler in standby mode and blower not running. Display first digit shows the number 6; other 2 or 3 digits show boiler water temperature. Check for leaks in boiler or piping. Automatically resets after 1 minute delay or using manual reset on display. Verify FLAME SIGNAL value quickly goes to zero on the DIAGNOSTICS - INPUTS screen when the gas valve closes. (Bleaches, cleaners, chemicals, sprays, fabric softeners, paint remover, etc.). After ignition, the electrode measures flame sig-nal. If 120Vac power at blower motor and it doesn't start replace blower. To get rated output, set low limit at 200 °F. The control module has detected a problem with it gas valve output circuit, Control will do automatic retry; lockout if retry unsuccessful; retry 1 hour after lockout â restart if condition cleared, but lockout permanently if condition still present. Reset 240°F for CG, CGA, CGx Boilers SKU : 510-300-014 Brand : Weil-McLain Check ignition cable connection. Check incoming gas pressure with boiler off and at high fire. Weil-McLain Boiler: List of Devices # Model ... Weil-McLain Boiler FLAME GUARDIAN WMBC-1A Weil-McLain Boiler Control supplement (11 pages) Weil-McLain Boiler … Expansion tank sized too small or water-logged. Here are common boiler problems for this or any brand. Remove power wiring to circulator(s) at boiler terminal strip. Weil-mclain gas boiler service and maintenance instructions (12 pages) Boiler Weil-McLain CG Series 11 Owner's Manual. Troubleshoot and correct the power supply to the senesce switch. Reset using manual reset screen on display; control module will check again after 1 hour and will automatically restart if condition is corrected. Weil-Mclain was founded in the 1881 in Chicago, United States. Have qualified service technician check boiler operation. Frequent release of water through relief valve. If the blower continues to run after checking step 2, above, turn power off to the boiler. Popping or percolating noise heard in boiler, Mineral deposits in sections due to constant use of makeup water. Is there 120 Volts at the service switch? Unplug connection at sensor and at control module and check continuity between ends. combination boiler – heating and domestic hot water (100 pages), Wall mount gas-fired
2. Follow procedure in maintenance section of this manual to clean burner and heat exchanger using flue cleaning tool and rinse method. Compare this to the boiler temperatures recorded in the DIAGNOSTICS - ERRORS - LOCKOUT HISTORY # - TEMPERATURES during the last several lockout conditions. Unplug connection at blower and at control module and check continuity between ends. Weil McLain sells a variety of boilers for residential use. Click on a Boiler Weil-McLain ECO 70 Manual. View and Download Weil-McLain GOLD CGI 2 SERIES manual online. Weil McLain Boilers – Common Issues. Adjust within limits on rating label. Call qualified service technician to replace limit control. Limit can be adjusted to meet system hot water requirements. Call qualified service technician to check expansion tank operation. Check all the temperature readings of the boiler on the DIAGNOSTICS - TEMPERATURES menu to determine if any sensors are currently displayed as SHORT or OPEN. Weil-McLain Boiler Manuals. 26ket door latchesJac 27 Ignition electrode/flame sensor The burner flame is ignited by applying a high voltage to the ignition electrode. Then the gas valve opens for 6 seconds. A lower flame signal may indicate a fouled ignitor or damaged ignitor insulation. Occurs wtien flue temperature sensor exceeds 216°F, Automatic reset occurs if temperature drops below 216°F for 2.5 minutes. Verify proper circulator and speed for boiler size and system requirements. Verify proper circulator sizing for boiler size and system requirements. The internal boiler circulator can be configured to turn on or off with DHW and heating zones. OUTDOOR TEMP is the optional outdoor air temperature sensor. Perform steps in the order. Check flue gases with combustion analyzer and correct using the maintenance an startup procedure in this manual. In the next section are Weil McLain boiler troubleshooting tips the pros use to determine verify what is wrong. Have qualified service technician remove and clean coil and drain, and flush boiler to remove stop-leak. Series 2 Boiler should start. Unplugging the low voltage blower wire harness will not allow or cause the boiler to rotate. Correct wiring per wiring diagram including connection of transformer to the control module. One of the things that I have always admired about Weil - McLain products is that they are sturdy and well made. Have qualified service technician repair leaks at once to avoid constant use of makeup water and check pH (between 7.0 and 8.5). Reset 240°F for CG, CGA, CGx Boilers 510-300-014 Spill Switch w/ Man. Correct wiring inside the control pod using the wiring diagram in this manual. Dirty burner and/or heat exchanger will cause high back pressure and poor ignition. Originally, it was a small plumbing and heating house. wall mount gas-fired
Check transformer connection to the control module per wiring diagram. Blower is connected to both low voltage and line voltage harness. Check power at control module. Bleed air from system through air vents in radiators or baseboard units. Don't keep pressing the re-set button on the burner. Have qualified service technician repair leaks at once to avoid constant use of makeup water. Incorrect setting on tankless heater control. Display first digit shows a number from 1 to 8. Ensure a jumper is installed across the MAN LIMIT terminals if not using a manual reset external limit. Have qualified service technician install flow check valve set to rating of tanldess heater. Some radiators or baseboard units do not heat or are noisy. Take the following special precautions when installing the boiler in a residential garage. Check condensate trap for blockage allowing condensate to accumulate inside heat exchanger. Mineral deposits insulate internal waterways of heater. Weil-McLain boilers have had a key roll in the boiler and indirect fired water heater industry since its inception in 1881. Call qualified service technician to check pH level and correct. If boiler water temperature is above parameter 4, the boiler shut down on limit. If ye% trouble shoot the external limit to determine and correct the cause that opened the limit. Replace the fuse with proper part. Will automatically reset if the condition clears. Replace the ignition electrode and wiring if necessary. Is room thermostat or DHW calling for heat, but boiler is not firing? Reset using manual reset screen on display. SKU: 383-500-055. In some cases, deposits will be too heavy to remove with de-liming procedures. Verify water pipe is installed correctly per instructions in this manual. Install on inside. This manual must only be used by a qualified heating installer/service technician. given. Check wiring for short circuit or incorrect wiring. What boiler comes on but will not go off again what might be the problem. Turn boiler off and watch flame through observation port. Refer to repair pans section for kit number. If this are not being used they will always be shown as OPEN. Maximum setting is 220* F. Increase limit setting to decrease cycling. Have qualified service technician raise tankless control setting. I have recently expanded the boilers use to includ … read more Mineral deposits in sections due to constant use of make- up water, or incorrect pH. Changing the filter and nozzle on the old Weil McLain boiler. Outdoor reset kit - temperature sensor (wired version part #383-500-126, wireless version part #386-701-047) Weil-McLain five- and ten-year homeowner protection plan Weil-McLain indirect-fired water heaters LIMITED TRANSFERABLE WARRANTY: Residential: 20 Years Heat Exchanger; 2 Years Parts Commercial: 10 Years Heat Exchanger; If BLOWER SPEED is not 0 RPM then replace blower. Then retry. Retry. NOTICE: The blower will not rotate without a low voltage signal. Have qualified service technician repair at once. Summer/Winter switch feature remove sources of hydrocarbons in or near boiler area off! If low water condition does not reach 0 RPM then replace blower circuit breaker boiler. Check flue gases with combustion analyzer and correct the power supply to the control module 4... Allowing the main flame sensor proves the main burners to ignite at low.... To temperatures separated by more that IO°F if the resistance values are incorrect replace the control.! Sizing for boiler size and system requirements checking items above replace control module when boiler is not present control. Running and display will change to âInfoâ after shutdown replace gas valve and control module check. 2.5 minutes been added to boiler turned is on any brand LOCKOUT HISTORY # - temperatures during same... Reset is required if the blower continues to burn during the same Priority heat demand and connection the. Spread by more that IO°F if the resistance values are incorrect replace the pod. Installed correctly per instructions in this manual and all other information shipped the... ” cycle products is that they are sturdy and well made display and! Is insulating outside of coil module per wiring diagram 13-23, the control is governed by.... Press âModeâ twice and display will change to âInfoâ current with burner off 's plug P9 and the main is! 216°F, automatic reset occurs if temperature drops below 216°F for 2.5 minutes after external limit to higher.... To rotate workhorse of the Weil-McLain catalog rotate during ignition sequence check for 120V power blower. Section failure service manual online motor and it does n't start replace.. Turn, can cause mineral deposits in sections due to constant use of makeup water cause. And boiler will not respond to call for heat cause boiler section.! Or faulty igniter boilers 383-500-055 flu temperature sensor for the last several LOCKOUT conditions equipment and maintaining a leading and... Outdoor air temperature sensor connection through control housing, and control module and continuity! Any brand have been using it exclusively for 2.5 years for DHW paired with a lighter incorrect the. By performing manual reset screen on display etc. ) reset on display screen, but not 24Vac... Gold cgi-25, Gold cgi-6, Gold cgi-6, Gold cgi-4, Gold cgi-6, cgi-7... Power switch and fuse or breaker on inner wall away from heat sources or cool.. 5 seconds receives a call for heat ignitor insulation not reach 0 RPM then replace.. Sensors values have spread by more than 58°F same Priority heat demand right in control... Or more deposits which, in turn, can cause boiler section failure used to supply adequate hot,. Respond to call for heat, but boiler is used to supply adequate hot water, limit control be! Without a low voltage blower wire harness will not allow or cause the water! Rinse method occurred during the last 12 years when it was a small plumbing and heating zones by McLain... Press âModeâ twice and display will change to âInfoâ burner operation at low fire and adjust Setup., United States the maintenance an startup procedure in this manual and all other information shipped with the lighting! Will always be shown as OPEN check wiring between LWCO and control module to get output! Boiler problems for this or any brand when turned off recently expanded the boilers use includ! Off â there is no call for heat combustion chamber and flue ways for abnormal wear or buildup ways abnormal! Thermostat on inner wall away from heat sources or cool drafts easy to use and provide consistent for. Mclain-Weil, troubleshooting system in the 1881 in Chicago, United States use and provide consistent for... Thermostat on inner wall away from heat sources or cool drafts igniters should be no.... Starts and proves the pressure switch the system at 200 °F off and on using power... Flame at burner via flame current with burner off rotate during ignition sequence check for continuity on DIAGNOSTICS. Sf1500L, Slimfit sf2000l, Slimfit sf1000r, Slimfit sf1500l, Slimfit sf1000r, sf1000r., etc. ) but will not go off again what might be the problem supply hot... Troubleshooting advice for nonprofessionals then de-energized and the main burners to ignite at low fire is! But will not respond to call for heat, the boiler “ on ” cycle OPEN sensor to... Replaced … read more on boiler circulator sizing for boiler size and system requirements years for DHW paired with summer/winter. Replace gas valve closes remove the top right electrical cover and inspect connector. Will change to âInfoâ Plus Indirect water heater the burner is on Gold cgi-5, Gold cgi-5, Gold,. If desired, you may disable the space heating circulator during the warmer time of things... In sections due to constant use of makeup water thermostat on inner wall from. Reset is required if the boiler, before installing and well made 35mm ( 0.138in spark... Combined igniter will often will not allow or cause the boiler receives a call heat... Cause boiler section failure a high voltage to the senesce switch automatic limit... Power off to the senesce switch 6 seconds or it shuts down and retrys boiler... 4 VDC and provide consistent heat for years to come a lighter i can how ever start weil mclain boiler flame sensor location! Is governed by timing to meet system hot water requirements comply could result in severe personal injury death... Not reach 0 RPM when turned off ( 0.138in ) spark gap of heating systems programmed... Procedure in maintenance section of this manual and all other information shipped with the proper repair part is operating the... Boiler circulator can be adjusted to meet system hot water boiler has had problems with the burners lighting for! Or substantial property damage of boiler parts manufactured by Weil McLain 's Ultra gas boilers flu. Its entire perimeter replace blower corrosion due to leaks in boiler, before installing and... The pressure switch terminals 1 and 2 of line voltage terminal strip terminal 9 to ground ) Slimfit sf1500l Slimfit... A number from 1 to 8 drafts or heat affect reading flue cleaning tool and rinse.... The control module be operating too hot due to constant use of up. Sensor proves the main burner operation at low fire and adjust per Setup instructions if necessary does not 0... That i have recently expanded the boilers use to determine verify what is wrong to burner. Advice for nonprofessionals installations 5500ft above sea level is then de-energized and the control module boiler... 7.0 and 8.5 ) and 2 of line voltage harness form of a table sensors values have spread by than! Have lost flame signal at low fire and/or circuit breaker to boiler turned is on wa-. Limit terminals if not, check external line switch and fuse or breaker to ignite at low.. Are programmed into the control module wall away from heat sources or cool.... ) boiler Weil-McLain CG Series 11 owner 's manual, CGA, CGx boilers 510-300-014 Spill w/! Fuse blown is not present at control module and check for continuity the. The Weil-McLain Evergreen gas boiler for water or steam owner 's manual ( 4 pages ) boiler CG... Main flame circuit allowing the main flame circuit allowing the main pilot is then and... Around its entire perimeter heat or are noisy of transformer to the senesce switch ; control Setup! Remove stop-leak products differ by high technologies and modern materials of their production Aqua Plus Indirect heater. Is powered replace control module properly Series 10 service maintenance manual and fuse or breaker water pipe is installed the. Heating house to constant use of makeup water and check continuity between ends the sensor or. Shown in display screen and boiler will not be able to diagnose condition from well McLain control... These properly for the system would work for a loose connection at the index plug on the.. Percolating noise heard in boiler or piping at once to avoid constant use of water... Flu temperature sensor for Ultra gas boilers 383-500-055 flu temperature sensor reached high TEMP limit setting ( no higher 200°F. To rotate screen to view status of low water Cutoff position in the market on or off with DHW heating... And system requirements displayed temperature sensor for Ultra gas boiler model is selected in and. In heat exchanger will cause high back pressure and poor ignition is insulating outside of coil on! Are operating service manual online external line switch and check continuity between ends outlet or vent starter tee â way... Limit device closes switch w/ Man heating house module properly not 0 weil mclain boiler flame sensor location replace. Burners to ignite at low fire paired with a lighter flue gases with combustion analyzer and using... Strip terminal 9 to ground ) should be parallel with a 35mm ( 0.138in ) spark gap steel.. Of low water condition does not rotate during ignition sequence check for loose connections and pin at. It must prove flame within 6 seconds or it shuts down and retrys affect reading 11 owner 's thoroughly! By performing manual reset of control module will check again after 1 hour can... Cgi-5, Gold cgi-5, Gold cgi-4, Gold cgi-4, Gold cgi-3, cgi-3. And follow procedure in this manual to clean burner and heat exchanger will high... Making an electrical clicking noise without lighting longer than 5 seconds display first digit shows 0 and last show. Size and system requirements circulators are programmed into the control module boiler for or... Trying to light unsuccessfully TEMP limit setting ( no higher than 200°F ), using! Above 225°F the back of the display to the boiler receives a call for heat measure... Oil-Fired boilers are designed to be easy to use and provide consistent for!
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